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Brother PT-E300 Industrial Label Machine Teardown

Tape Installed
Tape Installed

Here a tape is installed in the printer. This unit can handle tape widths up to 18mm. The pinch rollers are operated by the white lever at the top of the image, which engages with the back cover.

Li-Ion Battery
Li-Ion Battery

This printer is supplied with a rechargeable battery pack, but AA cells can be used as well. Some of the AA battery terminals can be seen above the battery.

Battery Specs
Battery Specs

Pretty standard fare for a 2-cell lithium pack. The charging circuitry doesn’t appear to charge it to full voltage though, most likely to get the most life from the pack.

Cartridge Slot
Cartridge Slot

With the cartridge removed, the printer components can be seen. As these cartridges have in effect two rolls, one fro the ribbon & one for the actual label, there are two drive points.

Pinch Rollers & Print Head
Pinch Rollers & Print Head

The thermal print head is hidden on the other side of the steel heatsink, while the pinch rollers are on the top right. The plastic piece above the print head heatsink has a matrix of switches that engage with holes in the top of the label cartridge, this is how the machine knows what size of ribbon is fitted.

Mainboard
Mainboard

Most of the internal space is taken up by the main board, with the microprocessor & it’s program flash ROM top & centre.

Charger Input
Charger Input

The charger input is located on the keyboard PCB just under the mainboard, which is centre negative, as opposed to 99% of other devices using centre positive, the bastards.

LCD Module
LCD Module

The dot-matrix LCD is attached to the mainboard with a short flex cable, and from the few connections, this is probably SPI or I²C.

Print Mech Drive
Print Mech Drive

The printer itself is driven by a simple DC motor, speed is regulated by a pair of photo-interrupters forming an encoder on the second gear in the train.

Battery Holder Connections
Battery Holder Connections

The back case has the battery connections for both the lithium pack & the AA cells, the lithium pack has a 3rd connection, probably for temperature sensing.

Laser Safety Classifications

A Smorgasbord of Acronyms

There are ANSI, OSHA, FDA (CDRH), NRPB, and military standards. The CDRH (Center for Devices and Radiological Health is part of the Food and Drug Administration and is the most relevant regulatory organization in the USA for commercial and scientific lasers. The complete CDRH document may be found at: Performance Standard for Light Emitting Products.

As of Summer 2007, there is an updated “ANSI Z136.1 (2007) Safe Use of Lasers” which among other things substitutes Class 3R for Class 3A, add Classes 1M and 2M, changes some of the control measures and terminology, and more. Nothing earth shattering though. I have not yet seen a full copy. However, there is a summary article in the June 2007 Photonics Spectra magazine. And a narrated slide show of the changes can be found in the Laser Institute of America ANSI Z.136.1 Presentation. However, without details or access to the full document, it’s an excellent cure for insomnia at best. 🙂 Also see: Wikipedia: Laser Safety, which includes many references and some links.

The best discussion of the various classifications, plus general treatment of the topic, is a book by Sliney and Wolbarsht, “Safety with Lasers and Other Optical Sources”, Plenum Press, New York. While they will agree with each other in most respects, some differences will result in a particular laser changing classes depending on which standard is used. The major criteria are summarized below.

Note: I may use Class 1 and Class I, Class 2 and Class II, Class 3 and Class III, and Class 4 and Class IV interchangeably. They are equivalent.

The following is based on material from the University of Waterloo – Laser Safety Manual.

All lasers are classified by the manufacturer and labelled with the appropriate warning labels. Any modification of an existing laser or an unclassified laser must be classified by the Laser Safety Officer prior to use. The following criteria are used to classify lasers:

  1. Wavelength. If the laser is designed to emit multiple wavelengths the classification is based on the most hazardous wavelength.
  2. For continuous wave (CW) or repetitively pulsed lasers the average power output (Watts) and limiting exposure time inherent in the design are considered.
  3. For pulsed lasers the total energy per pulse (joule), pulse duration, pulse repetition frequency and emergent beam radiant exposure are considered.

Lasers are generally classified and controlled according to the following criteria:

  • Class I lasers – Lasers that are not hazardous for continuous viewing or are designed in such a way that prevent human access to laser radiation. These consist of low power lasers or higher power embedded lasers (e.g., laser printer or DVD burner).
  • Class II visible lasers (400 to 700 nm) – Lasers emitting visible light which because of normal human aversion responses, do not normally present a hazard, but would if viewed directly for extended periods of time. This is like many conventional high intensity light sources.
  • Class IIa visible lasers (400 to 700 nm) – Lasers emitting visible light not intended for viewing, and under normal operating conditions would not produce a injury to the eye if viewed directly for less than 1,000 seconds (e.g., bar code scanners).
  • Class IIIa lasers – Lasers that normally would not cause injury to the eye if viewed momentarily but would present a hazard if viewed using collecting optics such as a magnifier or telescope).
  • Class IIIb lasers – Lasers that present an eye and skin hazard if viewed directly. This includes both intrabeam viewing and specular reflections. Class IIIb lasers do not produce a hazardous diffuse reflection except when viewed at close proximity.
  • Class IV lasers – Lasers that present an eye hazard from direct, specular and diffuse reflections. In addition such lasers may be fire hazards and produce skin burns.

Here is another description, paraphrased from the CORD course: “Intro to Lasers”. (Cord Communications. Lasers.) It relates the laser classifications to common laser types and power levels:

  • Class I – EXEMPT LASERS, considered ‘safe’ for intrabeam viewing. Visible beam.Maximum power less than 0.4 uW for long term exposure (greater than 10,000 seconds). Looking at a Class I laser will not cause eye damage even where the entire beam enters the eye and it is being stared at continuously.A laser may also be labeled as Class I if it is entirely enclosed and not accessible without disassembly using tools. Thus, a DVD burner with a 150 mW laser diode (normally a Class IIIB laser) would still be considered Class I.
  • Class II – LOW-POWERED VISIBLE (CW) OR HIGH PRF LASERS, won’t damage your eye if viewed momentarily. Visible beam.Maximum power less than 1 mW for HeNe laser.
  • Class IIIa – MEDIUM POWER LASERS, focused beam can injure the eye.HeNe laser power 1.0 to 5.0 mW.
  • Class IIIb – MEDIUM POWER LASERS, diffuse reflection is not hazardous, doesn’t present a fire hazard.Visible Argon laser power 5.0 mW to 500 mW.
  • Class IV – HIGH POWER LASERS, diffuse reflection is hazardous and/or a fire hazard.

The classifications depend on the wavelength of the light as well and as noted, there may be additional considerations for each class depending on which agency is making the rules. For example, the NRPB (British) adds a requirement for Class IIIa that the power density for a visible laser not exceed 25 W/m2 which would thus bump some laser pointers with tightly focused beams from Class IIIa to Class IIIb. For more information on laser pointer safety and the NRPB classifications, see the NRPB Laser Pointer Article.

In the US, start with the Center for Devices and Radiological Health (CDRH), part of the Food and Drug Administration (FDA). See the section: Regulations for Manufacturers of Lasers and Laser Based Equipment for more info on how to find the relevant guidance documents.

For additional information on laser safety and laser safety classifications, see the section: Laser Safety Sites (May Also Include Other Laser Information).

Here is a table of the CDRH classification and labeling requirements for commercial laser products:

  Class   Max Power (mW)       Logotype             Warning Label Text
 -----------------------------------------------------------------------------
    I       <,= 0.39         None Required          None Required

   IIa    > 0.39 to 1.0      None Required          None Required
                         (Exposures < 1,000 s)

   II        <,= 1              CAUTION             Laser Radiation - Do not
                                                     stare into beam

  IIIa       <,= 5              CAUTION             Laser Radiation - Do Not
                         (Irradiance < 2.5 mW/cm2)    Stare into Beam or
                                                     View Directly with
                                                     Optical Instruments

                                CAUTION             Laser Radiation - Avoid
                        (Irradiance >,= 2.5 mW/cm2)  Direct Eye Exposure

  IIIb      <,= 500             DANGER              Laser Radiation - Avoid
                                                     Direct Exposure to Beam

   IV        > 500              DANGER              Laser Radiation - Avoid
                                                     Eye or Skin Exposure to
                                                     Beam

Here are some excerpts from the Center for Devices and Radiological Health (CDRH) regulation 21 CFR 1040.10 and 21 CFR 1040.11, the standard classification for lasers are as follows with some additional comments by Wes Ellison (erl@sunflower.com):

  • Class I laser productsNo known biological hazard. The light is shielded from any possible viewing by a person and the laser system is interlocked to prevent the laser from being on when exposed. (large laser printers such as the DEC LPS-40 had a 10 mW HeNe laser driving it which is a Class IIIb laser, but the printer is interlocked so as to prevent any contact with the exposed laser beam, hence the device produces no known biological hazard, even though the actual laser is Class IIIb. This would also apply to CD/DVD/Blu-ray players and recorders (which might have Class IIIb laser diodes of 100 mW or more) and small laser, as they are Class I devices).
  • Class II laser productsPower up to 1 milliwatt. These lasers are not considered an optically dangerous device as the eye reflex will prevent any occular damage. (I.e., when the eye is hit with a bright light, the eye lid will automatically blink or the person will turn their head so as to remove the bright light. This is called the reflex action or time. Class II lasers won’t cause eye damage in this time period. Still, one wouldn’t want to look at it for an extended period of time.) Caution labels (yellow) should be placed on the laser equipment. No known skin exposure hazard exist and no fire hazard exist.
  • Class IIIa laser productsPower output between 1 milliwatt and 5 milliwatt. These lasers can produce spot blindness under the right conditions and other possible eye injuries. Products that have a Class IIIa laser should have a laser emission indicator to tell when the laser is in operation. They should also have a Danger label and output aperture label attached to the laser and/or equipment. A key operated power switch SHOULD be used to prevent unauthorized use. No known skin hazard of fire hazard exist.
  • Class IIIb laser productsPower output from 5 milliwatts to 500 milliwatts. These lasers are considered a definite eye hazard, particularly at the higher power levels, which WILL cause eye damage. These lasers MUST have a key switch to prevent unauthorized use, a laser emission indicator, a 3 to 5 second time delay after power is applied to allow the operator to move away from the beam path, and a mechanical shutter to turn the beam off during use. Skin may be burned at the higher levels of power output as well as the flash point of some materials which could catch fire. (I have seen 250 mW argons set a piece of red paper on fire in less than 2 seconds exposure time!) A red DANGER label and aperture label MUST be affixed to the laser.
  • Class IV laser productsPower output >500 milliwatts. These CAN and WILL cause eye damage. The Class IV range CAN and WILL cause materials to burn on contact as well as skin and clothing to burn. These laser systems MUST have:A key lockout switch to prevent unauthorized use Inter-locks to prevent the system from being used with the protective covers off, emission indicators to show that the laser is in use, mechanical shutters to block the beam, and red DANGER labels and aperture labels affixed to the laser.

    The reflected beam should be considered as dangerous as the primary beam. (Again, I have seen a 1,000 watt CO2 laser blast a hole through a piece of steel, so imagine what it would do to your eye !)

  • Registration of laser systemsAny laser system that has a power output of greater than 5 milliwatts MUST be registered with the FDA and Center for Devices and Radiological Health if it has an exposed beam, such as for entertainment (I.E. Laser light shows) or for medical use (such as surgery) where someone other than the operator may come in contact with it. (This is called a ‘variance’ and I have filled them out and submitted them and they ARE a royal pain in the backside!)

Sometimes, you will come across a laser subassembly that has a sticker reading something like: “Does not Comply with 21 CFR”. All this means is that since the laser was mounted inside another piece of equipment and would not normally be exposed except during servicing, it does not meet all the safety requirements for a laser of its CDRH classification such as electrical interlocks, turn-on delay, or beam shutter. This label doesn’t mean it is any more dangerous than another laser with similar specifications as long as proper precautions are taken – such as adding the missing features if using the laser for some other purpose!

(From: Johannes Swartling (Johannes.Swartling@fysik.lth.se).)

It is not the laser in itself that is given a class number, but the whole system. A system which is built around a very powerful laser can still be specified as Class I, if there is no risk of injury when operating the system under normal conditions. For example, CD players are of class I, but the (IR) laser diode may in itself be powerful enough to harm the eye. CD players are designed so that the laser light won’t escape the casing.

When it comes to laser safety and exposure levels the regulations are fairly complicated and I will not go into details. Basically, there are tables with ‘safe’ levels of exposures. The exposure has to be calculated in a certain way which is unique to each case, depending on among other things: laser power, divergence, distance, wavelength, pulse duration, peak power, and exposure time.. Although it is true that near infrared lasers are potentially more dangerous than visible because you can’t see the radiation, it is incorrect to say that it must be, say, Class III. The level of exposure may be so low that it can be a Class I (note that Class II lasers are always visible though, so infrared lasers are either of Class I or Class III or higher).

(From: John Hansknecht (vplss@lasersafetysystems.com).)

OSHA STD-01-05-001 – PUB 8-1.7 – Guidelines for Laser Safety and Hazard Assessment is an “open source” release of the ANSI Z136.1-1986 standard. It is not as up to date as the present ANSI standard (ANSI Z136.1-2015), but it’s close. The ANSI standard is considered to be the authoritative guide for safe work practices and would be a better source than a University safety manual. The key point to understand is if a laser accident ever occurs and a lawsuit ensues, the lawyers will be checking to see if the facility was following the “recognized best work practices”.

Laser Safety Systems LLC, a supplier of laser safety products, has a good intro page for anyone serious about becoming ANSI compliant at A Practical Guide to Laser Class 4 Entryway Control Requirements.

Hobbyist Projects and Laser Safety Classifications

While many of the partial circuits and complete schematics in this document can and have been used in commercial laser products, important safety equipment has generally been omitted to simplify their presentation. These range from simple warning labels for low power lasers (Class I, II, IIIa) to keyswitch and case interlocks, beam-on indicators, and other electrical and mechanical safety devices for higher power lasers. Laser safety is taken very seriously by the regulatory agencies. Each classification has its own set of requirements.

The following brief summary is just meant to be a guide for personal projects and experimentation (non-commercial use) – the specifics for each laser class may be even more stringent:

  • For diode lasers and HeNe lasers outputting 5 mW or less (Classes 1, II, IIIa), packaging to minimize the chances of accidental exposure to the beam and standard laser warning labels should be provided.
  • Where the case can be opened without the use of tools, interlocks which disable the beam are essential to prevent accidental exposure to laser radiation (Class IIIa and above). Their activation should also remove power and bleed off any dangerous voltages (ALL HeNe and argon/krypton lasers).
  • A beam-on indication is highly desirable especially for lasers emitting invisible IR (or UV).

Aside from their essential safety function, laser warning or danger stickers DO add something in the professional and high-tech appearance department. Companies selling laser accessories will likely offer genuine CDRH approved stickers. If you are selling any laser based equipment, you’ll need them (and a lot more). For hobbyist, some semi-standard unofficial samples can be found in the next section.

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Nanoptix “Spill-Proof” Thermal Receipt Printer

Nanoptix Spill-Proof Thermal Printer
Nanoptix Spill-Proof Thermal Printer

I have yet another receipt printer, this one appears to be brand new. It’s possibly the smallest thermal 80mm printer I have at the moment, and has both USB & Serial interfaces.

Controller PCB
Controller PCB

There’s not much to these printers at all. Removing a single screw allows the case halves to separate, showing the guts. The controller is based around a Texas Instruments TMS320VC5509AFixed-Point DSP. It’s associated Flash ROM & RAM are to the right.
Power supply is dealt with in the top right of the PCB, with the interface ports further left.

Print Head
Print Head

Here’s the thermal mechanism itself, with the large print head. The stepper motor to drive the paper through the printer is just peeking out at top right. The paper present sensor is just under the left hand side of the print head.

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Evolis Dualys3 Card Printer Teardown

I recently dug out my other card printer to fit it with a 12v regulator, (it’s 24v at the moment), and figured I’d do a teardown post while I had the thing in bits.

This is a less industrial unit than my Zebra P330i, but unlike the Zebra, it has automatic duplexing, it doesn’t have Ethernet connectivity though.

Unlike domestic printers, which are built down to a price, these machines are very much built up to a spec, and feature some very high quality components.

Naked Printer
Naked Printer

Here’s the mechanism with the cowling removed. This is the main drive side of the printer, with the main drive stepper at left, ribbon take-up spool motor lower right, and the duplex module stepper motors at far right.

Main Motor Drive
Main Motor Drive

The main drive motor runs the various rollers in the card path through a pair of synchronous belts, shown here.

Main Stepper
Main Stepper

The stepper itself is a quality ball-bearing Sanyo Denki bipolar motor.

Main Stepper Driver
Main Stepper Driver

Electrical drive is provided to the stepper with a L6258EX DMOS universal motor driver. This chip can also drive DC motors as well as steppers.

Ribbon Supply Spool
Ribbon Supply Spool

Here is the encoder geared onto the ribbon supply spool. This is used to monitor the speed the ribbon is moving relative to the card.

Printer Top
Printer Top

Here’s a top view through the printer, the blue roller on the left cleans the card as it’s pulled from the feeder, the gold coloured spool to it’s right is the ribbon supply reel. The cooling fan on the right serves to stop the print head overheating during heavy use.

Spool Take Up Motor
Spool Take Up Motor

The spool take-up reel is powered by another very high quality motor, a Buhler DC gearmotor. These printers are very heavily over engineered!
This motor drives the spool through an O-Ring belt, before the gear above. This allows the drive to slip in the event the ribbon jams, preventing it from breaking.

Duplex Unit Stepper Drivers
Duplex Unit Stepper Drivers

The pair of steppers that operate the duplexing unit are driven by a separate board, with a pair of L6219DS bipolar stepper driver ICs. There are also a couple of opto-sensors on this board for the output hopper.

 

Main Control PCB
Main Control PCB

All the mechanisms of the printer are controlled from this main PCB, which handles all logic & power supply functions. Sections on the board are unpopulated, these would be for the Ethernet interface, smart card programming & magstripe programming.

Main CPU
Main CPU

The brains of the operation is this ColdFire MCF5208CVM166 32-bit microprocessor. It features 16KB of RAM, 8KB of cache, DMA controller, 3 UARTs, SPI, 10/100M Ethernet and low power management. This is a fairly powerful processor, running at 166MHz.
It’s paired with an external 128Mbit SDRAM from Samsung, and a Spansion 8Mbit boot sector flash, for firmware storage.

USB Interface & Power Input
USB Interface & Power Input

Here the USB interface IC is located. It’s a USBN9604 from Texas Instruments, this interfaces with the main CPU via serial.

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Amano PIX 3000x Timeclock

Front
Front

This is a late 90’s business timeclock, used for maintaining records of staff working times, by printing the time when used on a sheet of card.

Front Internal
Front Internal

Here is the top cover removed, which is normally locked in place to stop tampering. The unit is programmed with the 3 buttons & the row of DIP switches along the top edge.

Instructions
Instructions

Closeup of the settings panel, with all the various DIP switch options.

CPU & Display
CPU & Display

Cover plate removed from the top, showing the LCD & CPU board, the backup battery normally fits behind this. The CPU is a 4-bit microcontroller from NEC, with built in LCD driver.

PSU & Drivers
PSU & Drivers

Power Supply & prinhead drivers. This board is fitted with several NPN Darlington transistor arrays for driving the dox matrix printhead.

Printhead
Printhead

Printhead assembly itself. The print ribbon fits over the top of the head & over the pins at the bottom. The drive hammers & solenoids are housed in the circular top of the unit.

Printhead Bottom
Printhead Bottom

Bottom of the print head showing the row of impact pins used to create the printout.

2013-02-13 18.00.09Bottom of the solenoid assembly with the ribbon cable for power. There are 9 solenoids, to operate the 9 pins in the head.

Return Spring
Return Spring

Top layer of the printhead assembly, showing the leaf spring used to hold the hammers in the correct positions.

Hammers
Hammers

Hammer assembly. The fingers on the ends of the arms push on the pins to strike through the ribbon onto the card.

Solenoids
Solenoids

The ring of solenoids at the centre of the assembly. These are driven with 3A darlington power arrays on the PSU board.

Gearbox Internals
Gearbox Internals

There is only a single drive motor in the entire unit, that both clamps the card for printing & moves the printhead laterally across the card. Through a rack & pinion this also advances the ribbon with each print.

 

 

 

 

 

 

 

 

 

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Zebra P330i Card Printer

Front
Front

This is the teardown of a Zebra P330i plastic card printer, used for creating ID cards, membership cards, employee cards, etc. I got this as a faulty unit, which I will detail later on.
This printer supports printing on plastic cards from 1-30mils thick, using dye sublimation & thermal transfer type printing methods. Interfaces supplied are USB & Ethernet. The unit also has the capability to be fitted with a mag stripe encoder & a smart card encoder, for extra cost.

Print Engine
Print Engine

 

 

 

 

On the left here is the print engine open, the blue cartridge on the right is a cleaning unit, using an adhesive roller to remove any dirt from the incoming card stock.
This is extremely important on a dye sublimation based printing engine as any dirt on the cards will cause printing problems.

Cards In Feeder
Cards In Feeder

 

Here on the right is the card feeder unit, stocked with cards. This can take up to 100 cards from the factory.
The blue lever on the left is used to set the card thickness being used, to prevent misfeeds. There is a rubber gate in the intake port of the printer which is moved by this lever to stop any more than a single card from being fed into the print engine at any one time.

Card Feeder Belt
Card Feeder Belt

 

 

 

Here is the empty card feeder, showing the rubber conveyor belt. This unit was in fact the problem with the printer, the drive belt from the DC motor under this unit was stripped, preventing the cards from feeding into the printer.

Print Head
Print Head

 

 

 

Here is a closeup of the print head assembly. The brown/black stripe along the edge is the row of thin-film heating elements. This is a 300DPI head.

 

Print Station
Print Station

 

 

 

This is under the print head, the black roller on the left is the platen roller, which supports the card during printing. The spool in the center of the picture is the supply spool for the dye ribbon.
In the front of the black bar in the bottom center, is a two-colour sensor, used to locate the ribbon at the start of the Yellow panel to begin printing.

LCD PCB
LCD PCB

 

 

Inside the top cover is the indicator LCD, the back of which is pictured right.
This is a 16×1 character LCD from Hantronix. This unit has a parallel interface.

LCD
LCD

 

 

 

 

Front of the LCD, this is white characters on a blue background.

Roller Drive Belts
Roller Drive Belts

 

 

 

Here is the cover removed from the printer, showing the drive belts powering the drive rollers. There is an identical arrangement on the other side of the print engine running the other rollers at the input side of the engine.

Mains Filter
Mains Filter

 

 

 

Here the back panel has been removed from the entire print engine, complete with the mains input wiring & RFI filtering.
This unit has excellent build quality, just what is to be expected from a £1,200+ piece of industrial equipment.

Main Frame With Motors
Main Frame With Motors

 

 

The bottom of the print engine, with all the main wiring & PCB removed, showing the main drive motors. The left hand geared motor operates the head lift, the centre motor is a stepper, which operates the main transmission for the cards. The right motor drives the ribbon take up spindle through an O-Ring belt.

Feeder Drive Motor
Feeder Drive Motor

 

 

 

Card feeder drive motor, this connects to the belt assembly through a timing belt identical to the roller drive system.
All these DC geared motors are 18v DC, of varying torque ratings.

Power Supply
Power Supply

 

 

 

Here is the main power supply, a universal input switch-mode unit, outputting 24v DC at 3.3A.

PSU Label
PSU Label

 

 
PSU info. This is obviously an off the shelf unit, manufactured by Hitek. Model number FUEA240.

Print Engine Rear
Print Engine Rear

 

 

 

The PSU has been removed from the back of the print engine, here is shown the remaining mechanical systems of the printer.

Print Engine Components
Print Engine Components

 

 
A further closeup of the print engine mechanical bay, the main stepper motor is bottom centre, driving the brass flywheel through another timing belt drive. The O-Ring drive on the right is for the ribbon take up reel, with the final motor driving the plastic cam on the left to raise/lower the print head assembly.
The brass disc at the top is connected through a friction clutch to the ribbon supply reel, which provides tension to keep it taut. The slots in the disc are to sense the speed of the ribbon during printing, which allows the printer to tell if there is no ribbon present or if it has broken.

RFID PCB
RFID PCB

Here is a further closeup, showing the RFID PCB behind the main transmission. This allows the printer to identify the ribbon fitted as a colour or monochrome.
The antenna is under the brass interrupter disc on the left.

I/O Daughterboard
I/O Daughterboard

 

 

 

 

 

The I/O daughterboard connects to the main CPU board & interfaces all the motors & sensors in the printer.

Main PCB
Main PCB

Here is the main CPU board, which contains all the logic & processing power in the printer.

CPU
CPU

 

 

 
Main CPU. This is a Freescale Semiconductor part, model number MCF5206FT33A, a ColdFire based 32-bit CPU. Also the system ROM & RAM can be seen on the right hand side of this picture.

Ethernet Interface
Ethernet Interface

 

Bottom of the Ethernet interface card, this clearly has it’s own RAM, ROM & FPGA. This is due to this component being a full Parallel interface print server.

Ethernet Interface Top
Ethernet Interface Top

 

 

 

 
Top of the PCB, showing the main processor of the print server. This has a ferrite sheet glued to the top, for interference protection.

 

 

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Brother P-Touch 80 Label Maker

Touchpad
Touchpad

Here is a label maker, bought on offer at Maplin Electronics. Full Qwerty keyboard with 1 line dot matrix LCD display visible here. Power is 4 AAA cells or a 6v DC Adaptor.

Rear
Rear

Rear cover removed. Battery compartment is on the left hand side, space for the tape cartridge on the right. Ribbon cable leading to the thermal print head is on the far right, with rubber tape drive roller.

PCB
PCB

PCB under the top cover with the main CPU, a MN101C77CBM from Panasonic. This CPU features 48K Mask ROM & 3K of RAM. Max clock frequency is 20MHz. 32kHz clock crystal visible underneath a Rohm BA6220 Electronic speed controller IC.
This is used to drive the printer motor at a constant accurate speed, to feed the tape past the thermal head. Miniature potentiometer adjusts speed.
Ribbon cable at the bottom of the board connects to the print head, various wiring at the left connects to the battery & DC Jack.

Printer Drive
Printer Drive

Printer drive mechanism. Small DC motor drives the pinch roller though a gear train. DC Jack & reverse polarity protection diode is on the right.
This unit uses a centre negative DC jack, which is unusual.

Cartridge
Cartridge

Thermal tape cartridge, black text on white background.

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Epson Ink Cartridge Resetter

Interface
Interface

This is a device designed to reset Epson brand ink cartridges that are reportedly out of ink, so they again report full to the printer Here is the front of the unit, with the guide for attaching to a cartridge.

PCB Back
PCB Back

Back of the device removed. 3 button cells provide power to the PCB. Indicator LED sticks out of the top of the device for reset confirmation.
Row of pads on far left edge of the PCB are presumably a programming header for the uC on the other side of the board.

PCB Front
PCB Front

Here is the  front of the PCB, main feature being the grid of pogo pins to connect to the cartridge chip. IC on lower right of that is a MSP430F2131 uController, a Texas Instruments part.
The IC directly to the left of the pogo pin bed is a voltage regulator, to step down the ~4.5v of the batteries down to the ~3.3v that the uC requires.

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HP Photosmart 375

Top
Top

This is a HP PhotoSmart 375 portable photo printer. With built in card reader, screen & PictBridge.
Top of the printer showing the UI Buttons & Screen.

Front
Front

Front of the unit, card reader slots at the top, Pictbridge USB connector at top left. Paper out slot at bottom. Cartridge door is on the right.

Cartridge Door
Cartridge Door

Here the cartridge door is open. Takes HP 95 Tri-Colour Inkjet Cartridge.

Battery Compartment
Battery Compartment

Battery compartment on the bottom of the unit. A Li-Ion battery pack can be installed here for mobile photo printing.

Bottom Label
Bottom Label

Specifications label.

USB + Power
USB + Power

Power adaptor & USB connection for PC use.

Paper Tray
Paper Tray

Rear door opened. Showing the paper feed tray.

Paper Feeder
Paper Feeder

Rear door has been removed in this shot. Paper feed roller & platen roller can be seen here.

Rear Cover Paper Feeder
Rear Cover Paper Feeder

Paper holder attached to rear door.

Top Cover
Top Cover

Bottom of the top cover, with connections for the buttons & LCD panel.

Main PCB
Main PCB

This is the main PCB of the unit. Controls all aspects of the printer. CPU in center, card reader sockets are along bottom edge. various support circuitry surrounds the CPU.

Rear
Rear

Rear shell has been removed here. Showing the main frame & the carriage drive motor on the left.

Carriage Drive
Carriage Drive

Closeup of the carriage drive motor & timing belt system. All the motors in this printer are DC servo motors, not steppers.

Main Drive Motor
Main Drive Motor

Main drive motor, feeds paper, drives rollers, operates cleaning mechanism for the inkjets.

Shaft Encoder
Shaft Encoder

Mainshaft encoder. Main drive motor is bottom right hand side with timing belt drive.

CPU
CPU

Closeup of the CPU. This is a Phillips ARM chip, unknown spec.

Card Reader Sockets
Card Reader Sockets

Detail of the card reader sockets, this unit takes all current types of Flash memory card.

HP 95 Tri-color Inkjet Print Cartridge