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103RS GPS Tracker Teardown

Rewire Security 103RS Tracker
Rewire Security 103RS Tracker

I thought it was time to add a bit of security to the gear I take camping, so this GPS tracker unit was sourced from eBay. This is a Rewire Security 103RS, a slightly customised version of the common Chinese TK103 GPS tracker.

Input Connections
Input Connections

The small module has all it’s power connections on one end of the unit, on a Molex multi-way block. The white connector is for a piezo-shock sensor – this interfaces with the alarm functionality of the unit. There’s an indicator LED for both the GPS & GSM status, and a switch for the backup battery.

Antenna Connections
Antenna Connections

The other end has the antenna connections, microphone connection for the monitor function, along with the SIM & SD card slots.

PCB Top
PCB Top

Once the end panel is removed, the PCB just slides out of the aluminium extruded casing. It’s pretty heavily packed with components in here. A switching regulator deals with the 12v input from the vehicle battery, and is protected by a polyfuse on the right. The GSM module is hiding under the Li-Po backup cell, unfortunately the sticky pad used to secure this wouldn’t come off without damaging something. The pigtails for both the GPS & GSM antennas are permanently soldered to the board here.

PCB Bottom
PCB Bottom

The bottom of the PCB has the GPS module, and mainly input protection & bypassing components. There is a FNK4421 Dual P-Channel MOSFET here as well, probably used for switching the external relay or alarm siren. The SIM socket for the GSM modem is located here in the corner.

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8-Port BNC Video Distribution Amplifier

Front Panel
Front Panel

Time for another eBay special: this time it’s an 8-port video distribution amplifier, with BNC connections designed for commercial/industrial equipment. Not much on the front panel above, apart from the power switch & LED.

Rear Panel
Rear Panel

The rear panel has all the connectors, input is on the left, while the outputs are in the centre. Power is supplied through the barrel jack on the right, 9v DC in this case.

Data Label
Data Label

Not much in English on the data labels, there’s also an authenticity label on the left to make sure you don’t get a fake.

Amplifier Board
Amplifier Board

Taking the lid off reveals a very small PCB, taking up less than a third of the aluminium case! The input stage is on the right, composed of a pair of SOT-23 transistors to buffer the incoming signal. There’s an KST812M6 PNP & an S9014 NPN Epitaxial. The signal is then fed to the output stages, all individual S9014 NPN transistors to the output ports.
The power LED is just poking in the general direction of the hole in the front panel, so this isn’t likely to work very well – it’s going to illuminate the inside of the case more!

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Philips LED PAR38 Lamp Teardown

Philips PAR38
Philips PAR38

These large LED Philips PAR38 lamps were recently on clearance sale in my local T.N. Robinsons electrical contractors for about £3, so I decided to grab one in the hopes I might be able to hack it into a low-voltage LED lamp. These are full-size PAR38 format, with most of the bulk being the large aluminium heatsink on the front. The back section with the power supply module is secured with silicone, so some unreasonable force was required to liberate the two pieces.

Specification
Specification

These lamps are rated at 18W in operation, and are surprisingly bright for this power level.

Lens
Lens

The front has the moulded multi-lens over the LEDs, to spread the light a bit further than the bare dies.

LED Array
LED Array

The LED array is two series strings of 4 LEDs, for ~24v forward voltage. Unusual for a high power LED array, this PCB isn’t aluminium cored, but 0.8mm FR4. Heat is transferred to the copper plane on the backside by the dozens of vias around the Luxeon Rebel LEDs. There is a thermal pad under the PCB for improved heat transfer to the machined surface of the heatsink.

Control PCB Top
Control PCB Top

The power supply & control PCB is pretty well made, it’s an isolated converter, so no nasty mains on the LED connections.

Control PCB Bottom
Control PCB Bottom