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PCMCIA Ethernet Card

Front
Front

An old Xircom Ethernet card for a laptop. This uses the old 50 pin PCMCIA interface.

Rear
Rear

Rear of the card with the MAC address & card spec details.

PCB
PCB

PCB removed from the outer shield. Xircom ethernet chipset centre. Special socket on the right fits a RJ-45 adaptor lead.

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Grand Hand View

Front
Front

This is an adaptor to convert computer VGA to composite & S-Video output for a normal TV.

Bottom
Bottom

Bottom of the unit with option select switch.

PCB Top
PCB Top

PCB removed from the casing, CPU in centre, buffer RAM on the right.

PCB Bottom
PCB Bottom

Reverse side with the VGA connections at the top & the S-Video/composite outputs on the bottom.

VGA
VGA

Inputs. USB connector provides power, pair of VGA connectors provides passthrough function.

S-Video & Composite
S-Video & Composite

Outputs. Standard S-Video on the left & composite video on the right.

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Garmin eTrex

Front
Front

Pocket sized GPS navigator. Here is shown the greyscale dot matrix LCD.

Interface
Interface

Serial interface on the back of the unit. Pinout from left is +3v, Rx, Tx, GND.

PCB Back
PCB Back

PCB Removed from the casing. RTC backup battery in the centre of board, CPU & flash ROM on the left. GPS chipset is under the shield on the right.

PCB Front
PCB Front

Front of the PCB, GPS antenna on the right, LCD panel left.

LCD Removed
LCD Removed

LCD folded back from the PCB. Driver IC can be seen attached to the ribbon.

Electroluminescent Panel
Electroluminescent Panel

LCD Panel backlight. Requires 200v AC at 20kHz to glow green.

GPS Reciever
GPS Reciever

GPS chipset with the shield removed.

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Kidde Smoke Alarm

Top
Top

Old type ionization smoke alarm. Top of the device with the test button & sounder.

Bottom
Bottom

Bottom of the device. Battery compartment in centre.

PCB
PCB

Internals of the smoke alarm. Main component visible is the Ionization chamber.

Sounder
Sounder

Piezo sounder on inside of the top.

Ionization Chamber
Ionization Chamber

Inside the Ionization Chamber. 1µCi Americium-241 alpha particle source in the centre.
The radiation passes through the chamber, between the pair of electrodes, ionizing the air & permitting a small current to pass between the electrodes.
Any smoke that enters the chamber absorbs the alpha particles, which reduces the ionization and interrupts this current, setting off the alarm.

Controller
Controller

Controller IC beneath the chamber.

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IDE Zip Drive

Top
Top

An old IDE interface Zip drive. This fits in a standard 3.5″ bay.

Cover Removed
Cover Removed

Top cover removed from the drive, IDE & power interfaces at the top, in centre is the eject solenoid assembly & the head assembly. Bottom is the spindle drive motor.

Head Assembly
Head Assembly

Head assembly with the top magnet removed. Voice coil is on the left, with the head preamp IC next to it. Head chips are on the end of the arm inside the parking sleeve on the right. Blue lever is the head lock.

Controller
Controller

Controller PCB removed from the casing.

Spindle Motor
Spindle Motor

Spindle motor. This is a 3-phase DC brushless type motor. Magnetic ring on the top engages with the hub of the Zip disk when insterted into the drive.

Magnets
Magnets

Magnets that interact with the voice coil on the head assembly.

Head Armature
Head Armature

Head armature assembly removed from the drive. The arm is supported by a pair of linear bearings & a stainless steel rod.

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Belling Microwave


Front
Front

Here is a cheap no frills microwave oven, which died after a few weeks of normal use.

Electronics Bay
Electronics Bay

Cover removed, showing the internals. Front of the microwave is on the left.

Timer
Timer

Closeup of the timer unit. Cheap & nasty.

Magnetron
Magnetron

Magnetron removed from the oven. Antenna is on the top,  cooling fins visible in the center. White conector at the bottom is the filament terminals.

Magnetron Chokes
Magnetron Chokes

Chokes on the magnetron’s filament connections. These prevent microwave energy from feeding back into the electronics bay through the connections.

Magnetron Assembly
Magnetron Assembly

Magnetron cooling fins, tube & magnets removed from the frame.

Magnetron Tube
Magnetron Tube

Bare magnetron tube.

Power Input Board
Power Input Board

This PCB does some rudimentary power conditioning, power resistors are in series with the live feed to the power trasformer, to prevent huge power up surge. When the transformer energizes the relay, which is in parallel with the resistors, switches them out a fraction of a second after, providing full power to the transformer.
Standard RFI choke & capacitor at the top of the board, with the input resistor.

Transformer
Transformer

Power transformer to supply the magnetron with high voltage.
Power output is ~2kV at ~0.5A. Pair of spade terminals are the low voltage filament winding.

Capacitor
Capacitor

HV Capacitor. This along with the diode form a voltage doubler, to provide the magnetron with ~4kV DC.

Diode
Diode

HV diode stack.

Fuse Element
Fuse Element

Internals of the HV fuse. Rated for ~0.75A at 5kV. The fuse element is barely visible attached to the end of the spring. Connects between the transformer & the capacitor.

Cooling Fan
Cooling Fan

Cooling fan for the magnetron. Drive is cheap shaded pole motor.

Fan Motor
Fan Motor

Fan motor. Basic 240v shaded pole induction type.

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iPod

Front
Front

Old iPod with damaged screen. Here is the front with the Click Wheel.

Cover Removed
Cover Removed

Cover removed from the back, here the HDD is the biggest visible part.

Mainboard
Mainboard

Back cover removed from the unit, here is the back of the screen & the main PCB.

Back Cover
Back Cover

Back cover with the battery & headphone jack PCB.

Battery
Battery

Closeup of the Li-Ion battery.

Front Removed
Front Removed

Front removed from the unit, the touch sensitive Click Wheel PCB is folded away from the mainboard here.

Buttons
Buttons

Tactile switches underneath the Click Wheel.

HDD
HDD

1.8″ hard drive. Toshiba MK3008GAL.

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Hauppauge WinTV USB

Front
Front

Here is one of the first USB tuners that was available from Hauppauge Computer Works. Totally analog tuner of course, this model required 2 cables – a USB interface & a sound cable for the audio output of the tuner.

I/O
I/O

A/V connections.

Label
Label

For those who are interested. Here is the label with the model details.

Antenna Connection
Antenna Connection

Connection to an external antenna.

PCB Bottom
PCB Bottom

Bottom of the PCB.

PCB Top
PCB Top

Top of the PCB showing the USB interface IC (top left), cache memory (top right) & the main tuner assembly.

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Hot Laminator

Top
Top

Here is a cheap no brand hot laminator. This pulls the paper, inside a plastic pouch through a pair of heated rollers to seal it.

Heater
Heater

Top removed, heater assembly visible. PCB attached to the top cover holds LEDs to indicate power & ready status.

Switch
Switch
Thermostat
Thermostat

Here is the thermostat & thermal fuse, the thermostat switching the indicator on the front panel to tell the user when the unit is up to temperature. This has a self regulating thermostat. Thermal fuse inside the heat resistant tubing is to protect against any failure of the heater.

Motor
Motor

5 RPM motor that turns the rollers through a simple gear system.

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Xbox 360 HD A/V Cable

Connectors
Connectors

Teardown of the Xbox 360 HD A/V cable. Standard Xbox connector on the left. Component video/audio/composite video connectors on the right.

Internals
Internals

Internals of the Xbox connector. Black unit is fiber optic audio connector, PCB underneath holds the HD/SD video switch.

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Window Break Alarm

Front
Front

Cheap unbranded window break alarm. Here is the front of the unit, with the sounder at the top, Power/sensitivity switch at the right. Battery test button at the left.

Rear
Rear

Rear of the device, with the adhesive pad used to attach it to a window.

Internals
Internals

Front cover removed, showing the batteries, PCB & the sounder.

PCB
PCB

PCB removed from the casing, showing the remaining components.

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4Warn Carbon Monoxide Alarm

Front
Front

This is an old CO alarm, which was totally dead, having been connected to the wrong PSU.
Here is the front of the unit, with the Test button & indicator LEDs.

Overview
Overview

Front of the PCB, 3 1.5v cells powered the unit, Piezo sounder & sensor cell in the centre of the board.

PCB Rear
PCB Rear

Rear of the PCB with the detection logic.

Sensor
Sensor

Sensor cell. Electrochemical type.

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£1 Shop LED Glitter Lamp

LED Glitter Lamp
LED Glitter Lamp

This is a decorative lamp from the £1 shop. Inside are RGB LEDs.

Internals
Internals

Internals removed from the base of the unit. The 3 LEDs are visible on the top & the tilt activation switch on the edge of the PCB.

IC
IC

Side of the PCB with the RGB controller IC, which is under a blob of epoxy.

Battery Holder
Battery Holder

Reverse side of the PCB, showing the battery holder & the tilt switch. This runs on 3 button cells.

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Audi TT Roof Hydraulics

Pump
Pump

This is the hydraulic system from an Audi TT that would power the soft top. Here is the hydraulic pump unit. Oil Tank is on the left. Power is 12v DC at ~20A

Cylinders
Cylinders

The pair of hydraulic cylinders that attached to the roof mechanism.

Limit Switch
Limit Switch

One of the cylinders has a limit switch built in. The brass bolt coming out of the side of the head is one contact. The other contact is the cylinder body.

Hose
Hose

Marking on the hoses. This is Parker Polyflex hydraulic hose. 1/8″ ID.

Motor
Motor

Drive motor for the hydraulic pump. Standard DC permanent magnet motor.

Motor Suppression
Motor Suppression

Motor power terminals & suppression capacitors. As the reversing relays actually short the motor out when de-energized, there is a lot of arcing at the brushes without some suppression.

Reversing Relays
Reversing Relays

Reversing relay stack. Each relay is a SPDT configuration. The pair are arranged as a DPDT bank to reverse the motor, depending on which relay is energized.

Tank
Tank

Detail of the oil tank showing the level markings.

Power Valve
Power Valve

Solenoid valve on top of the unit. This valve provides full pump pressure to the cylinders when energized.

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532nm DPSS Module

DPSS Module
DPSS Module

A quick post documenting a DPSS laser module i salvaged from a disco scanner. Estimated output ~80mW

Diode Connection
Diode Connection

Connection to the 808nm pump diode on the back of the module. There is a protection diode soldered across the diode pins. (Not visible). Note heatsinking of the module.

Driver PCB
Driver PCB

Driver PCB. This module was originally 240v AC powered, with a transformer mounted on the PCB with a built in rectifier & filter capacitor. I converted it to 5v operation. Emission LED on PCB.

Output
Output

Output beam from the module.

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455nm Laser Head

Aixiz Module
Aixiz Module

Here’s my prototype 455nm laser head, constructed from the front section of an Aixiz module threaded into a heatsink from an old ATX power supply. This sink has enough thermal mass for short 1W testing.

Connection
Connection

Connection to the laser diode at the back of the heatsink. Cable is heat shrink covered for strain relief, & hot glued to the sink for extra strain relief.

Beamshot 1
Beamshot 1

Looking down the beam, laser is under the camera. Operating around 1.2W here

Beamshot 2
Beamshot 2

Camera looking towards the laser. Again operating at ~1.2W output power.

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Power Pack Regulator Update

7.5v Regulator
7.5v Regulator

To help make my system more efficient, a pair of switching regulators has been fitted, the one shown above is a Texas Instruments PTN78060 switchmode regulator module, which provides a 7.5v rail from the main 12v battery pack.

A Lot like the LM317 & similar linear regulators, these modules require a single program resistor to set the output voltage, but are much more efficient, around the 94% mark at the settings used here.

The 7.5v rail supplies the LM317 constant current circuit in the laser diode driver subsection. This increases efficiency by taking some voltage drop away from the LM317.

5v Regulator
5v Regulator

The 7.5v rail also provides power to this Texas Instruments  PTH08000 switchmode regulator module, providing the 5v rail for the USB port power.

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Portable Power Pack Charger

A quick update to my portable power pack, a mains charging port. Uses a universal DC barrel jack.

Connection to the battery. 1N4001 reverse protection diode under the blue heatshrink tubing. I used a surplus PC CD-ROM audio cable (grey lead). Seen here snaking behind the battery to the DC In Jack.

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Uniden Stalker Radar Detector

Top
Top

An early speed radar detector from the early 90’s. Pictures showing the front of the unit with the option buttons.

Bottom
Bottom

Bottom of the unit showing label. Unlike the newer plastic detectors, the whole casing of this unit is cast aluminium.
Model Uniden Stalker RD-6000W.

PCB Top
PCB Top

PCB removed from the casing. Volume/power control on the left. Option tactile switches on the edge of the PCB, with the indicator LEDs. Power input jack on the right hand side of the PCB. Large aluminium can is the detector assembly, containing the detector diodes. Waveguide horn is at the top.

Waveguide Horn
Waveguide Horn

Shot down the waveguide, showing the detector diodes at the end.

LEDs
LEDs

Indicators on the front of the unit, X, K & Ka band detection LEDs on the left, Power & detection level (1-4) LEDs in centre. City (C) (Audio (A) & Mute (M) LEDs on the right.

PCB Bottom
PCB Bottom

Bottom of the PCB, showing detection logic. Piezo buzzer top left.

CPU
CPU

Custom Uniden CPU. Marking UC1465.

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Laser Diode Driver

Connection

Closeup
Closeup

The parts arrived for my adjustable laser diode driver! Components here are an LM317K with heatsink, 100Ω 10-turn precision potentiometer, 15-turn counting dial & a 7-pin matching plug & socket.

Driver Schematic
Driver Schematic

Here is the schematic for the driver circuit. I have used a 7-pin socket for provisions for active cooling of bigger laser diodes. R1 sets the maximum current to the laser diode, while R2 is the power adjustment. This is all fed from the main 12v Ni-Cd pack built into the PSU. The LM317 is set up as a constant current source in this circuit.

Installed
Installed

Here the power adjust dial & the laser head connector have been installed in the front panel. Power is switched to the driver with the toggle switch to the right of the connector.

Regulator
Regulator

The LM317 installed on the rear panel of the PSU with it’s heatsink.

Connection
Connection

Connections to the regulator, the output is fully isolated from the heatsink & rear panel.

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Portable Power Supply

Battery
Battery

This is detailing my portable multi-purpose power pack of my own design. Here is an overview, mainly showing the 4Ah 12v Ni-Cd battery pack.

Front Panel Right
Front Panel Right

Panel Features – Bottom: Car cigar lighter socket, main power keyswitch. Top: LED toggle switch, provision for upcoming laser project, Red main Power LED, 7A circuit breaker.

Front Panel Left
Front Panel Left

Top: Toggle switch serving post terminals, USB Port.
Post terminals supply unregulated 12v for external gadgets. USB port is standard 5v regulated for charging phones, PDAs etc.
Bottom: Pair of XLR connectors for external LED lights. Switches on their right control power & the knob controls brightness.

Additions are being made to this all the time, the latest being a 2W laser diode driver. Update to come soon!

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Fluval 203 Canister Filter

Assembly
Assembly

Here is an old fish tank external filter & a few pics of the insides.

Label
Label

Label on the front of the pump head. Fittings on either side of the motor are water I/O.

Pump
Pump

Underside of the pump head, inlet is on the right, outlet from the pump is on the left. Pump intake in centre.

Pump Parts
Pump Parts

Pump disassembled. This pump requires no shaft seals as the impeller is driven magnetically with a synchronous motor.

Filter Stack
Filter Stack

Filter stack removed from the unit. From left: foam media, activated charcoal/gravel & ceramic pellets.

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Bandridge VA-315

Front Panel
Front Panel

This is a small audio mixer, marketed for camcorder audio dubbing.

Rear Panel
Rear Panel

I/O Panel on the rear of the unit. Contains a small preamp, but will not drive speakers directly. Power is a 9v battery or plugpack.

PCB Front
PCB Front

Front of the PCB removed from the case. Mic preamp bottom right corner. Each channel has it’s own Preamp IC between the faders.

PCB Rear
PCB Rear

Rear of the PCB.